Soundbar Speaker Manufacturing: From Design to Production, The Ultimate Guide

1. What Is A Soundbar Speaker

A soundbar is a sleek, elongated speaker system designed to enhance audio quality, particularly for TV viewing.

Unlike traditional surround sound setups with multiple speakers, a soundbar consolidates all audio components into a single unit, offering a space-efficient solution for immersive sound.

Global Soundbar Market Sales In 2023-2029

According to the report“Soundbars Market: Global Industry Analysis and Forecast 2023-2029", “Soundbars Market size was valued at US$ 3.81 Billion in 2022 and the total Soundbars revenue is expected to grow at 9.5% from 2023 to 2029, reaching nearly US$ 7.19 Billion.”

Therefore, the industry development trends of soundbar manufacturing, wholesalers and retail are all on the rise.

Contents

1. What Is A Soundbar and Markets in 2023

2. Soundbar Specifications

3. The Importance of A Soundbar Speaker

4. Types of Soundbar Speakers

5. Soundbar Power Supply

6. Soundbar Inputs

7. Soundbar Manufacturing

8. Soundbar Technology

9. Advantages of Soundbars

10. Do You Need a Soundbar?

11. Soundbars VS Party Speakers

12. Choosing the Right Soundbar

13. Key Features of High-Quality Soundbars

14. The Soundbar Price

15. Soundbar Manufacturers Around the World

16. Which Is The Best Soundbar

17. Conclusion

2. Soundbar Specifications

Soundbar Length	System Type	Normal Power	Suggested TV Size	Suggested Room Size
16-30 inches	2.0/2.1	20-40W	Up to 50 inches	20 ㎡ ≦
30-39 inches	2.1/3.1	40-60W	50-65 inches	20-30 ㎡
≧40 inches	2.1/3.1/4.1/5.1	40-60W	≧65 inches	30-50 ㎡

3. The Importance of A Soundbar Speaker

The Role of Soundbars in Modern Audio Systems

Soundbars play a crucial role in modern audio systems by providing enhanced audio clarity and depth.

With the proliferation of high-definition displays, the demand for quality sound to match has surged, making soundbars an indispensable addition to home entertainment setups.

Importance of Soundbars in Enhancing TV Audio

One of the primary functions of a soundbar is to elevate the audio performance of televisions.

Built-in TV speakers often lack the power and clarity to deliver an immersive audio experience, leading many consumers to turn to soundbars for superior sound quality.

Soundbar Bluetooth Speaker AS-HSB101

Wireless Soundbar Speaker AS-HSB104

Blue Tooth Soundbar AS-HSB103

4. Types of Soundbar Speakers

Soundbars are generally classified by channels or characteristics：

According to the Number of Channels

Common ones on the market are 2.0/2.1/3.0/3.1/4.0/4.1/5.0/5.1...

Accroding Features

Basic Soundbars

Soundbars with Dolby Atmos or DTS:X

Soundbars with Smart Features(e.g., Alexa, Google Assistant, APP）

Soundbars with Soundbars with Wi-Fi and Wireless Subwoofers

5. Soundbar Power Supply

Soundbar currently mainly uses 4 supply methods, each with its own advantages and disadvantages. Manufacturers will choose a comprehensive power supply solution based on different costs or customer requirements.

AC Powered（110-250V）

Simply connect to a household outlet via the power cord. The wire source has an adapter, if not you need to install an adapter on the sound PCB (more expensive).

The power is high, but the size is large, making it difficult to carry.

USB Powered

In addition to connecting the adapter, it can also be connected to computers, TVs and other devices for power supply through USB cables, which provides more options for supply.

However, the power is small, and generally soundbars with a power of less than 30W are used, which is not suitable for high-power products.

Optical Fiber Power Supply

Using fiber optic cables to transmit audio signals and power can avoid electromagnetic interference.

The sound quality is good, electromagnetic interference can be avoided, and the cost is higher than other solutions.

Battery Powered

Equipped with a built-in battery, the battery life is generally 5-20 hours, depending on the battery capacity, soundbar power and playback mode (volume, LED).

The following is a reference list of soundbar battery life:

Battery Capacity	Battery Life	Product
2500mAh-5000mAh	5 to 8 hours	JBL Charge 4、Anker Soundcore Flare 2、Tribit StormBox Micro
5000mAh-7500mAh	8 to 12 hours	Sony SRS-XB43、JBL Charge 5、Ultimate Ears Megaboom 3
7500mAh-10000mAh	12 to 16 hours	Anker Soundcore Motion Boom、JBL Flip 6、Harman Kardon Go+ Play 2
≧10000mAh	16 to 20 hours	JBL Xtreme 3、Sony SRS-XB23、LG XBOOM Go PL7

6. Soundbar Inputs

Soundbar is mainly used as a speaker for TV sets.

It mainly connects to the TV in the following 5 ways: HDMI ARC/eARC, optical fiber, coaxial, AUX, and Bluetooth.

The following is a performance comparison list of the five types of connections:

Connection method advantages disadvantages

HDMI ARC/eARC has the best sound quality and supports high-definition audio signals and audio return functions. Both the soundbar and the TV need to support HDMI ARC/eARC.

Optical fiber has good sound quality and strong anti-interference ability. It needs to use optical fiber cable to connect and the cost is high.

Coaxial has good compatibility, almost all soundbars and TVs support coaxial connection. The sound is not as good as HDMI ARC/eARC or optical fiber connection.

AUX is easy to use but has the worst sound quality

Bluetooth is convenient and fast.

It is currently one of the main connection methods for audio equipment. TVs need to have Bluetooth components.

Connection	Advantages	Disadvantages
HDMI ARC/eARC	The best sound quality and supports high-definition audio signals	All requipments need to support HDMI ARC/eARC
Optical Fiber	Good sound and strong anti-interference ability	High Cost
Coaxial	Good compatibility with both TVs and soundbars	The sound is not as good as HDMI ARC/eARC or optical fiber
AUX	16 to 20 hours	JBL Xtreme 3、Sony SRS-XB23、LG XBOOM Go PL7
Bluetooth	Convenient and fast, one of the main connection methods for audio equipment	TVs need to have Bluetooth components

Soundbar Speaker Structure Diagram

7. Soundbar Manufacturing

The manufacturing process of soundbars is similar to that of other types of speakers, including design and engineering solutions, material preparation, enclosure manufacturing, soundbar speaker units, subwoofers (such as 2.1/3.1/4.1), electronic assembly (amplifiers, DSP and control board chips/PCB/wireless components, etc.), quality inspection, packaging, etc.

Materials of Soundbar

Soundbar, because of its size, its raw materials are much smaller than ordinary speakers.

However, the main components of the speaker have not been reduced, such as speakers, DSP, crossovers, PCB, etc.

This makes the production cost lower than ordinary speakers. For example, the ex-factory price of AUSMAN Soundbar is 10-15 US dollars.

Soundbar Cases

The soundbar case material is the same as other speakers, except that it is much smaller in size.

Generally, it has the following types:

Material	Type	Advantages	Disadvantages	Market Share
Plastic	PP/PC/ABS	Light weight, low cost, easy process	poor rigidity, many resonances, average sound quality	60-70%
Metal	Aluminum alloy	Good sound and rigidity	Heavy weight, high cost	20-30%
Wood	MDF/Pine/Oak/Walnut	Good sound and beautiful	Heavy weight, high cost,easy to be deformed by moisture	5-10%

8. Soundbar Technology

What Is A Soundbar Speaker System

A soundbar speaker system comprises multiple speakers and amplifiers housed within a single enclosure.

This integration allows for optimized sound output and a more immersive audio experience.

Integration of amplifiers for optimized sound output

Amplifiers play a crucial role in powering the speakers within a soundbar, ensuring that audio signals are delivered with precision and clarity.

Utilization of Dolby Atmos and DTS:X

Leading-edge soundbars incorporate cutting-edge technologies like Dolby Atmos and DTS:X to create a three-dimensional audio environment.

These technologies enable soundbars to deliver immersive, theater-like sound experiences in the comfort of your home.

9. Advantages of Soundbars

Comparison with Traditional Surround Sound Systems

Soundbars offer a compelling alternative to traditional surround sound systems, which can be cumbersome to set up and require multiple speakers.

With a soundbar, you can achieve comparable audio quality in a more streamlined package.

Space-saving and Compact Design for Modern Living Spaces

The compact design of soundbars makes them ideal for modern living spaces where space may be limited.

Whether mounted on a wall or placed on a TV stand, soundbars seamlessly blend into any environment without sacrificing audio performance.

Improvement of Sound Quality and Clarity

One of the most significant advantages of soundbars is their ability to enhance sound quality and clarity.

By delivering balanced audio across a wide frequency range, soundbars ensure that every word spoken and every sound effect heard is crisp and clear.

Wireless Soundbar Speaker AS-HSB104

10. Do You Really Need a Soundbar?

Is A Soundbar Necessary

While built-in TV speakers may suffice for basic audio needs, a soundbar offers a significant upgrade in terms of audio quality and immersion.

Whether you're watching movies, gaming, or streaming music, a soundbar can take your audio experience to the next level.

Advantages of Soundbars Over TV Speakers

Soundbars outperform TV speakers in several key areas, including audio clarity, bass performance, and overall volume. Additionally, many soundbars offer features like wireless connectivity and customizable sound settings, further enhancing their appeal.

Compatibility with Various Audio Sources

One of the key advantages of soundbars is their versatility in terms of audio sources.

Whether you're connecting via HDMI, Bluetooth, or optical cable, soundbars offer seamless compatibility with a wide range of devices, including TVs, gaming consoles, and streaming media players.

10. Soundbars VS Party Speakers

People like to compare them.

In fact, Soundbar and Party Speaker are two different products, and their application scenarios are completely different.

Soundbar speakers are mainly used indoors and used with TVs to disperse sound and provide users with an immersive sound experience in smaller spaces, such as living rooms.

It is not suitable for outdoor use.

There are now shorter soundbars with built-in batteries that can also be used as portable speakers, but those over 600mm generally do not have batteries.

Party Speakers are comprehensive portable products with high power, concentrated and loud sound, generally with built-in batteries, and can be used indoors and outdoors.

In the blog post "Sound Bar vs Party Speaker", we compare them in detail, please read the original article for more

12. Choosing the Right Soundbar For Yourself

Considerations for selecting the best soundbar size

Consider the dimensions of your TV and the layout of your room to determine the optimal size for your soundbar. A soundbar that complements your TV visually while delivering powerful audio performance is key.

Importance of subwoofers for bass performance

For deep, rumbling bass that adds impact to movies and music, a subwoofer is essential. Many soundbars come with a wireless subwoofer for added convenience, allowing you to place it anywhere in the room for optimal bass response.

Integration of wireless capabilities for convenience

Wireless connectivity is another important consideration when choosing a soundbar. Look for models with Bluetooth or Wi-Fi connectivity, which allow you to stream audio from your smartphone, tablet, or other devices without the hassle of cables.

13. Key Features of High-Quality Soundbars

Incorporating multiple audio channels for an immersive experience

High-quality soundbars feature multiple audio channels, each precisely tuned to deliver a specific range of frequencies. This multi-channel configuration creates an immersive listening experience that transports you right into the heart of the action.

Utilizing advanced audio technologies for superior performance

From advanced equalization algorithms to built-in digital signal processing, high-quality soundbars leverage cutting-edge audio technologies to deliver unparalleled performance. Look for features like Dolby Atmos, DTS:X, and virtual surround sound for an immersive audio experience.

Emphasis on modern design and aesthetics

Gone are the days of bulky, unattractive speaker systems. Today's soundbars boast sleek, modern designs that complement any decor. Whether you prefer a minimalist look or a statement piece, there's a soundbar to suit your style.

14. The Soundbar Price

When it comes to soundbars, prices can vary widely depending on the brand, features, and performance.

While budget-friendly options are available, investing in a high-quality soundbar can deliver superior audio performance and longevity.

Factory OEM Price: $8-50, normally;

Retail Price: $15-500, varies according to different brands

If you need a completed Sound Bars Buying Guide this post can help you.

15. Soundbar Manufacturers Around the World

Global Famous Soundbar Speaker Brands

The world's leading speaker manufacturers have launched Sound Blaster series products.

Choose a well-known brand, and the quality will be more guaranteed.

The following are several world-famous sound blaster brands:

Vizio

Samsung

Sony

LG

Bose

Yamaha

Klipsch

Denon

JBL

Harman Kardon

Soundbar OEM Manufacturer China

Made in China is famous for its high quality and low price.

Thanks to China's complete industrial chain and cheap operating power, manufacturers can control the ex-factory price of Sound Blasters between US$5 and US$50.

Here we make a list of some OEM manufacturers, it will be helpful to you if you are a small or medium wholesaler or importer.

Listener Pro

D&W

AUSMAN AUDIO

ACOUSTIC AUDIO

Tonewinner

IBR

16. Which Is The Best Soundbar?

With so many soundbars on the market, choosing the best one for your needs can be a daunting task.

Consider factors such as audio performance, features, and price to narrow down your options.

Reading reviews and seeking recommendations from friends and experts can also help you make an informed decision.

If you are planning to buy a soundbar, but have no idea which brand of product to buy for the time being, please read this blog post “The 10 best soundbars in 2024”to learn about the prices and performance.

We hope it helps you.

17. Conclusion

Soundbars have revolutionized the way we experience audio at home.

With their compact design, advanced technology, and superior sound quality, soundbars offer a compelling solution for enhancing TV audio and creating immersive listening experiences.

Whether you're a movie buff, music lover, or avid gamer, a soundbar can take your audio enjoyment to new heights.

Need Soundbar Speaker OEM Solutions?

If you are a wholesaler, importer, or audio supermarket of Soundbar and are looking for low-priced Soundbar OEM cooperation, please contact us.

We are a professional manufacturer and exporter who will provide you with competitive OEM solutions.

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